Cleanroom ceiling

Bandraster ceiling

ECOS GmbH is a manufacturer of various cleanroom ceiling systems. As a manufacturer of cleanroom ceilings, we have almost every option for integrating fixtures.

Modular cleanroom ceiling system in strip grid design (cross strip grid possible), supporting profiles with inserted filler cassettes and walk-on panels (for walk-on design)

Support profiles as longitudinal profiles with suspension elements, made of folded galvanized sheet steel, suspension from the bare ceiling via galvanized threaded rods with suspension elements for exact height levelling (including brackets), dowelled attachment to bare ceiling or with mounting rails/brackets on steel construction. The support profiles allow electrical cabling to be accommodated and cable and media lines can be installed. Cables can be laid lengthwise and crosswise to the support profile.

Filler cassettes (not accessible) made of galvanized sheet steel, sheet thickness 0.9 mm, with upstand, suspension/fastening construction to the support profile, filler cassettes with position fixing to the support profile to prevent displacement, connection joints are clearly defined (3-5 mm) to ensure professional jointing.

Walk-on plates (upper level for walk-on version) made of galvanized sheet steel, sheet thickness 2.0 mm, suspension/fastening construction to the support profile

Cladding and surface

High-quality corrosion-protected sheet metal. All visible surfaces powder-coated using a stoving process based on polyester and epoxy resins. Average coating thickness 80 µm, minimum 64 µm. The surface is completely smooth with a low gloss level, other coating techniques (fine structure, etc.) are possible. The surface is abrasion-resistant, easy to clean and resistant to repeated cleaning with commercially available disinfectants and cleaning agents and can withstand fumigation with hydrogen peroxide.

Components made of pre-coated material are not used! All visible components of the cleanroom ceiling are coated after mechanical processing, such as punching and edging!

Color: RAL of choice AG

Sealing

Diffusion-tight sealing of all joints in the cleanroom ceiling with pharmaceutical-grade silicone in the appropriate ceiling color.

As a cleanroom ceiling manufacturer, cleanroom grouting is also included in our scope of services.

Data and properties

Moisture behavior

The surface of our cleanroom ceiling system is water-repellent and non-hygroscopic.
This ensures a constant, dimensionally accurate, consistent quality level.

Positive and negative room pressure resistance
up to +/- 300 Pa

Tolerances

Connection to adjoining walls +/- 20 mm (mounting via edge bracket)
Height generally adjustable via suspension plate on threaded rod

Fire protection

ECOS cleanroom ceiling system is NOT available in a fire protection version! In combination with fire protection gypsum ceilings, however, a cleanroom fire compartment is no problem. (Has already been implemented several times in practice)

Advantages

  • Support profiles of the cleanroom ceiling systems can be arranged above the walls - this means that all ceiling cassettes can still be removed
  • Ceiling cassettes can be removed without tools (the grouting must be removed)
  • Cut-outs including frames for flush-mounted installations can already be produced at the factory
  • Various special cassettes possible (ventilation, light, viewing window, inspection opening, ...)
  • Pressure peaks of 300 Pa. can be absorbed without deformation
  • Different cassette sizes are possible
  • Defined joint between the ceiling cassettes for a uniform joint pattern
  • Electrical cabling can be accommodated in the support profile, perforations in cassettes and support profiles allow easy cable routing

Useful links

Cleanroom technology

Cleanroom manufacturer

Cleanroom

Pharmaceutical cleanroom

Cleanroom assembly

Cleanroom manufacturer Germany